High Rate Solid Contact Clarifier (Clarifier)
Technical Description
The clarifier serves the purpose of reducing suspended solids, colloidal silica & removal of heavy metals. The Solids Contact Clarifier works on two basic principles of coagulation/Flocculation and Hydraulic Separation. Coagulation & Flocculation occur in the flocculation zone when the feed stream comes in intimate contact with chemical mixtures and the suspended sludge particles from previously treated water. This contact also promotes floc growth as smaller particles agglomerate into larger heavier particles. The Hydraulic separation principle uses an upflow design to move water into the settling zone for clarification. The sludge from the HRSCC will be led into the sludge drying bed.
High Rate Solid Contact Clarifier (Clarifier)
Lamella Clarifier (Clarifier)
Technical Description
The lamella clarifier system consist of a series of inclined overlapping plates, which are arranged to form separate sedimentation chambers or cells between each pair of adjacent plates. The inlet flow is divided and enters the lower part of each sedimentation cell from its two opposite sides. As the water is displaced upward in smooth, gentle flow, the suspended solids coalesce to form precipitates which settle in the chambers on the lower portion of each lamella plate. Influent water flows upwards over the plates. The deposited precipitates increase in size until they slide or roll down the inclined surface of the plates. This is then collected in the hopper provided at the bottom of the separator. The sludge that is formed is periodically removed by opening the drain valve in the hopper bottom of the settling tank.
Lamella Clarifier (Clarifier)
Filtration MGF & ACF
Technical Description
MGF – Multigrade Filter
Water with Suspended solids up to a maximum of 25 ppm is led to the inlet of the filter to produce Filtered water with less than 5 ppm suspended solids, this filter needs to be back washed with influent water once a day. Media used for this filtration is Graded Sand. Multi grades of sand with specific proportion mixed intimately to achieve surface as well as depth filtration. Filter need to be backwash with influent water at least once in a day for 10 to 15 min.
ACF - Activated carbon filter
Activated Carbon Filter shall be used for de-chlorination of filtered water. Water from the sand filter will pass through the ACF where the excess Chlorine will be removed along with undesired Colour and Odour. The filter should be backwashed once a day for 10 to 15 mins with filtered water. The filter is designed for inlet free chlorine of 1.0 ppm max.
Filtration MGF & ACF
Softener
Technical Description
The filtered water enters the softener from the top of the vessel and flows downward through a bed of Ion Exchange resin. The hardness caused by calcium and magnesium present in water, is exchanged with sodium ions provided by the ion exchange resin. In this manner the water is softened. The soft water produced has commercial zero hardness i.e. a total hardness below 5 ppm CaCO3 . After treating the pre-determined output the softener is regenerated with a solution of common salt.
.jpg)
Softener
UF Plant
Technical Description
Ultra filtration is a tangential flow, pressure driven filtration process that separates particles on the basis of their molecular size. The particles with higher size/ molecular weight are rejected while the particles with lesser size pass through. UF are removing Non reactive silicate, Colloids, Algae, Bacteria, Coliform, Viruses, TSS, turbidity, heavy metals and Proteins etc. and UF are reduce TOC, Colour components, SDI etc.
UF Plant
.jpg)
RO Plant
Technical Description
Reverse Osmosis process is a membrane process in which a synthetic semi permeable membrane is used to separate water from dissolved impurities. When a semi permeable membrane separates a dilute and concentrated solution of salts, due to osmosis, the water from the dilute solution side passes though the membrane to the concentrated side till osmotic equilibrium is attained. Now, if the pressure is applied and increased gradually on the concentrated side, the flow of water continues to reduce till the applied pressure is equal to the osmotic pressure. Any pressure in excess of the osmotic pressure reverses the direction of flow of water and water from the concentrated side enters the dilute side. This process is called the Reverse Osmosis
.jpg)
RO Plant
RO Plant SS 316
Technical Description
Reverse Osmosis process is a membrane process in which a synthetic semi permeable membrane is used to separate water from dissolved impurities. When a semi permeable membrane separates a dilute and concentrated solution of salts, due to osmosis, the water from the dilute solution side passes though the membrane to the concentrated side till osmotic equilibrium is attained. Now, if the pressure is applied and increased gradually on the concentrated side, the flow of water continues to reduce till the applied pressure is equal to the osmotic pressure. Any pressure in excess of the osmotic pressure reverses the direction of flow of water and water from the concentrated side enters the dilute side. This process is called the Reverse Osmosis
 (1).jpg)
RO Plant SS 316
DM Plant MSRL
Technical Description
Strong Acid Cation Exchanger
Water is passed to the Cation unit. The unit comprise of pressure vessel filled with strongly acidic cation resins. Water is passed through a strong acid cation exchanger for decationising the water (i.e. removal of calcium, magnesium and sodium) by exchange with H+ ions on the resin thus resin.. The resin is regenerated with dilute acid in counter-flow mode to obtain low sodium residual consistently.
Degasser System
The water is then passed to the degasser tower. The degassed tower is a packed column where water sprayed from top of the packing, meets with a counter current of air supplied by degasser fans. In the scrubbing action carbonic acid being a weak acid, is broken up into water and carbon Dioxide. The air containing liberated carbon dioxide is vented and degassed water is collected in the degassed water tank
Strong Base Anion Exchanger
From Degasser Tank, the water passes through strong base anion unit which consists of a bed of the strong base anion exchange resin i.e. INDION FFIP. It is particularly use in a deionising plant for removal of EMA, Alkalinity Slip and silica. The anions in the water are exchanged with Hydroxyl ions ( OH -) available on the resin. The water is thus deionised. The resin is regenerated with dilute caustic soda solution.
Mixed Bed Unit
The treated water from DM plant will have a conductivity of around 10 - 30 Micro siemens. In order to arrest this slippage we offer a polishing unit (MB unit), which is a single column unit consist of a mixed bed of Cations and Anions resins. The water from the DM unit is taken to the MB unit and the MB unit will deliver water of < 1.0 µS conductivity at a pH of 6.8 to 7.2 and silica as sio2 < 0.02 ppm
.jpg)
DM Plant MSRL
.jpg)
Chlorine Di Oxide Generator
Technical Description
INDION Chlorine Dioxide Generator is very reliable and cost effective solution in disinfection technology combining high performance, simplicity of use and low maintenance. INDION ClO2 produces chlorine dioxide safely and efficiently. It is produced by using chlorinated water and acid method. The simple design reduces operational difficulties, resulting in lower operating cost and easy operator control. Chlorine dioxide can penetrate the slime layer as it is a true gas. It kills viruses, Bacteria, Giardia, cryptosporidium, botulism, e.coli and cholera.
.jpg)
Chlorine Di Oxide Generator
.jpg)
Auto DM Plant
Features of Auto DM Plant
- Non-Corrosive MOC hence trouble free life and user- friendly operation.
- Economical due to reduced requirement of manpower.
- Consistent quality due to automation.
- Easy regeneration due to PLC control
- Regeneration of complete DM plant in 35 minutes
- Minimum number of moving parts.
- Aesthetic appeal and lesser space requirement due to compact nature of unit.
- Modular design.
- Near neutral effluent
.jpg)
Auto DM Plant
.jpg)
Resin
Features
- INDION 225 Na – Softener Resin
- INDION 225 H – Strong Base Cation Resin
- INDION NIP – Strong Base Anion Resin
- INDION FFIP – Mixed Bed Resin
- INDION 850 – Weak Base Anion Resin
.jpg)
Resin
Chemicals
Technical Description
- Antiscalant for RO
- Chemicals for Cooling tower Chemicals
- Chemicals for Boiler Feed Water
- Polymer
- Basic Chemicals for Laboratories, ETP, and WTP plant.
Chemicals
STP Plant Fluidised Media Reactor
Technical Description
The FMR technology is a single tank design unit; incorporating, A bar screen, A specially designed tank with synthetic media, A lamella settler, and A chlorine contact tank.The bar screen removes larger floating matter and suspended particles. Screened sewage flows into the FMR tank, which contains the FMR media. The FMR media significantly increases the surface area for bacterial growth. Air is supplied through fine diffusers. Bacteria oxidise the organic matter present in the sewage. Oxidised sewage overflows in the lamella settler. Suspended particles in the treated wastewater settle, with a part of the settled sludge sliding back to the aeration tank. The lamella plates provide larger surface areas, thus reducing the settling tank size. Treated water overflows into a chlorine contact tank, wherein the treated water is disinfected by dosing hypochlorite solution through an electronic dosing system.
 (1).jpg)
STP Plant Fluidised Media Reactor
.jpg)
STP Plant NGPSTP
Technical Description
The INDION New Generation PSTP is the most compact “all in one” system available. The civil works are minimal, consisting of a flat concrete support slab the plan area of the unit constructed is 1.4 meters below the invert of the incoming pipe. The units are fully covered preventing noise and fly nuisance. It is a modular unit that lends itself to future expansion or relocation. The settled sewage is treated by means of an efficient and compact system (the Aerator Biozone) requiring minimal power input and maintenance. It is a combined fixed film reactor and active aeration system mounted on a horizontal shaft. The rotational media is a spiral formation enclosed in an outer drum to provide active aeration, intense surface area and net hydraulic lift. The Biozone is self-cleansing and no extraneous pumping or sludge returns are required. For process efficiency it is, in effect, a plug flow system.
 (1).jpg)
STP Plant NGPSTP
STP Plant Fluidised Media Reactor
Technical Description
The FMR technology is a single tank design unit; incorporating, A bar screen, A specially designed tank with synthetic media, A lamella settler, and A chlorine contact tank.The bar screen removes larger floating matter and suspended particles. Screened sewage flows into the FMR tank, which contains the FMR media. The FMR media significantly increases the surface area for bacterial growth. Air is supplied through fine diffusers. Bacteria oxidise the organic matter present in the sewage. Oxidised sewage overflows in the lamella settler. Suspended particles in the treated wastewater settle, with a part of the settled sludge sliding back to the aeration tank. The lamella plates provide larger surface areas, thus reducing the settling tank size. Treated water overflows into a chlorine contact tank, wherein the treated water is disinfected by dosing hypochlorite solution through an electronic dosing system.
ETP Plant
.jpg)
STP Plant Membrane Bio Reactor
Technical Description
Ion Exchange is proposing sewage treatment plant with state of the art membrane separation technology called as INDION Membrane Bioreactor (MBR), which can produce very good quality without adding any chemicals. MBR has many advantages such as higher quality of treated water, smaller space for installation and easier operation compared to conventional activated sludge process. Membrane module consists of housing, aeration diffuser; permeate water manifold and membrane elements. The membrane elements consisting of flat sheet membrane sandwiching a support panel is set up vertically. Feed water including activated sludge filtrate by flat sheet membranes with pore size of 0.1 micron meter. The air bubbles supplied from bottom of the membrane elements continuously scour off cake of activated sludge accumulated on the membrane surface. This is continuous filtration operation. The air bubbles are also used for the biological reaction to decompose organic substances included in the raw sewage.
 (1).jpg)
STP Plant Membrane Bio-Reactor
Filtration FRP Plant
Technical Description
MGF – Multigrade Filter
Water with Suspended solids up to a maximum of 25 ppm is led to the inlet of the filter to produce Filtered water with less than 5 ppm suspended solids, this filter needs to be back washed with influent water once a day. Media used for this filtration is Graded Sand. Multi grades of sand with specific proportion mixed intimately to achieve surface as well as depth filtration. Filter need to be backwash with influent water at least once in a day for 10 to 15 min.
ACF - Activated carbon filter
Activated Carbon Filter shall be used for de-chlorination of filtered water. Water from the sand filter will pass through the ACF where the excess Chlorine will be removed along with undesired Colour and Odour. The filter should be backwashed once a day for 10 to 15 mins with filtered water. The filter is designed for inlet free chlorine of 1.0 ppm max.
Filtration FRP Plant
DM Plant FRP
Technical Description
Strong Acid Cation Exchanger
Water is passed to the Cation unit. The unit comprise of pressure vessel filled with strongly acidic cation resins. Water is passed through a strong acid cation exchanger for decationising the water (i.e. removal of calcium, magnesium and sodium) by exchange with H+ ions on the resin thus resin.. The resin is regenerated with dilute acid in counter-flow mode to obtain low sodium residual consistently.
Degasser System
The water is then passed to the degasser tower. The degassed tower is a packed column where water sprayed from top of the packing, meets with a counter current of air supplied by degasser fans. In the scrubbing action carbonic acid being a weak acid, is broken up into water and carbon Dioxide. The air containing liberated carbon dioxide is vented and degassed water is collected in the degassed water tank
Strong Base Anion Exchanger
From Degasser Tank, the water passes through strong base anion unit which consists of a bed of the strong base anion exchange resin i.e. INDION FFIP. It is particularly use in a deionising plant for removal of EMA, Alkalinity Slip and silica. The anions in the water are exchanged with Hydroxyl ions ( OH -) available on the resin. The water is thus deionised. The resin is regenerated with dilute caustic soda solution.
Mixed Bed Unit
The treated water from DM plant will have a conductivity of around 10 - 30 Micro siemens. In order to arrest this slippage we offer a polishing unit (MB unit), which is a single column unit consist of a mixed bed of Cations and Anions resins. The water from the DM unit is taken to the MB unit and the MB unit will deliver water of < 1.0 µS conductivity at a pH of 6.8 to 7.2 and silica as sio2 < 0.02 ppm
.jpg)
DM Plant FRP
Filtration FRP Plant
Technical Description
MGF – Multigrade Filter
Water with Suspended solids up to a maximum of 25 ppm is led to the inlet of the filter to produce Filtered water with less than 5 ppm suspended solids, this filter needs to be back washed with influent water once a day. Media used for this filtration is Graded Sand. Multi grades of sand with specific proportion mixed intimately to achieve surface as well as depth filtration. Filter need to be backwash with influent water at least once in a day for 10 to 15 min.
ACF - Activated carbon filter
Activated Carbon Filter shall be used for de-chlorination of filtered water. Water from the sand filter will pass through the ACF where the excess Chlorine will be removed along with undesired Colour and Odour. The filter should be backwashed once a day for 10 to 15 mins with filtered water. The filter is designed for inlet free chlorine of 1.0 ppm max.